Detailed Product DescriptionMaterial treatment, roughness, perforation with nano micro cluster systems
Web material as regenerated cellulose films, filter, cigarette, tipping, roll your own RYO make your own MYO, wall, decoration, transparent, coated, laminate, bag or packaging paper, bonded fabrics, spun bonded non-woven, food, fruit, medical, under roof house or agriculture vegetable covering, packs, technical textiles, fabrics, laminate with base weights from 20 g/m2 to up to 180 g/m2, thicknesses from 10 up 80 microns, up to 20 LPDE coatings are perforate electro statically nano, micro, or by laser (mechanical with hot, cold or micro needle) with micro or macro holes for wide range of application purposes.
Technology
ELECTROSTATIC NANO MICRO CLUSTER PERFORATION or material treatment, based at micro discharging and sparking, Bluemlein and Plasma Tunnel effects with gas atomic ionization in Nanosecond time windows. The pores are normally statistical irregularly distributed in controlled size ranges from 50 nano up to 80 microns diameter and analogically, under LASER or MICRO or MACRO PERFORATION, arranged in diameter sizes from 60 up 200 microns, at best non inclined holes und hole rows of diverse arrangement comprehension. For the naked human eye invisible electrostatic nano or micro perforations may be arranged in areas or zone bands with specific distances within its web. Controlled pore sizes in wide ranges from 0.050 to 80 micron diameters by holes sequences up to 16 million pores per second and 0.1 up to 3 mill Joule discharge energy for each pore. Process and power electronics patent grant with DE10328937.
Performance
Arrangements of zones are usually carried out in width from 2 to 6 and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface all over design. Electro static perforations allow porosity levels from 80 to 2,500 equality down to 3 Gurley material web widths from 100 to 2,000 at web speeds of up to 500, depending on porosity and material consistency in relation to its ability to perforate.
Physical Properties
One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in permeability will be found at the application stage of the electrostatic nano micro cluster perforation. Which means pore sizes from 0.050 up to 80 microns diameter by up to 5 million per square meter. This is due to the water greater surface tension which hampers the permeation through the relatively small nano or micro pores. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are NOT feasible, too expensive or simply uneconomical and would not lead to a successful application.
Products, applications, advantages
breathable and ventilated mass products as cigarette, tipping, filter, packaging, plug wrap, refinish or fine paper
booklet, bible, printing, flexo, magazine, promotion, flyers or newspaper with improved or modified surface property
decoration or gift paper with thin coating films
PVC laminate, Vinyl, decoration or wall paper to eliminate one side condensation effects
enable control gas exchanges, avoid rises of mildew or rottenness
joint or corner Kraft paper tapes to avoid glue bubbles and enables material diffusion
fleece bonding material with thin plastic film layers for outdoor and under roof protection or covering, wooden houses, enables gas exchanges
technical textiles for gas exchanges to avoid condensation processes
breathable overalls, heavy duty or disposable work dresses, trousers, aprons, jackets or shoes made of thin PE fleeces or other material
thin PP or PE contacted Kraft paper bag, cement sacks, plaster, maize, grain, pet food, granulate or powder for gained air outlet or blowing during filling processes with multiple time reduce efficiency
keep packed products in the same barrier condition as without micro perforation
extending storage, live time or durability of certain goods and products
biotopes and prevention of water pollution
cloth inlets for comfortable non sweat wearing under wet, high humidity and tropical condition
soap, deodorant, hygiene, beauty creams, baby care or other packaging products which needs smell suggestion for marketing indication and buying advantages
vegetable, flowers or food with paper packaging replacements for gas exchanges
bread, rolls, fruits or food to improve the freshness and aroma
technical multi layer foils for industry, medical, bioengineering or filtration purposes, surface modification or improve roughness
micro filter, nano membranes, battery separation layers, bio or lab analytic, alcohol, liquid or blood filtration, clean room, agriculture plant applications
reduce or force the growth rate of bio processes
Differences, integration of nano micro processes
It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. Moving material web base weights from 20 up 180 grams per square meters by thicknesses 10 up to 80 microns are possible to use. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance of lamination, water proof, ventilated or breathable fabrics. Our state of the art industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic laser perforation technology operates precise and reliable are integrate able into existing rewinding, slitting, spooling, spreading, printing, labeling, complex production lines or other machines and production processes as well. Also, they can be used as completely independent micro surface all over or zone perforation units. Fully new ranges of applications will be made available total new products with special features and properties.
